This page under reconstruction - pardon the inconvenience.
Our services include:
reconing; surround, cone, voice coil, spider, dust cap and lead wire
replacements; diaphragm repair and replacements, cross-over work, speaker
replacements.
We service all brands
and also offer custom speaker and 2-channel audio design.
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Repair
Services |
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Reconing
This is the process of removing all the moving parts of a speaker driver
and replacing them with new parts. The parts are called a speaker
recone kit. A kit consists of a cone, spider, voice-coil, lead
wires, dust cap and gasket. A full recone is usually necessary
when: the suspensions (surround, spider) are collapsed (in a down
or negative position); the voice-coil is rubbing (there are numerous
varieties of this phenomenon e.g. the voice coil is bottomed, overheated
or blown); or, the spider or cone is ripped and not available separately.
Original recone parts are often available and, when not, replacement
or after-market
parts are usually available. We take great care to match the individual
parts as closely as possible to the original.
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Surround
Replacement
This is a repair usually used for hi-fi drivers as they are the most
common speakers that use foam material for the outer cone suspension.
The foam surround has a usual life expectancy of 8 - 14 years depending
on climate, usage and speaker placement. Direct sunlight (ultra violet
rays) as well as a very dry or humid climate will speed up the deterioration
process. Being near salt water will also have an effect on the speaker
surround life. At Fab Audio, we carefully select the surround type to
match the original part. Mass and compliance are very important. We pay
close attention to these details when restoring a speaker.
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Cone
Replacement
A cone can only be replaced if there are no other damaged or worn parts.
Cone replacements are usually performed on a speaker that has been accidentally
ripped (a flying shoe or thrown beer bottle?). This repair type depends
on the availability of the cone. Otherwise a complete recone kit would
have to be installed.
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Voice
Coil Replacement
This type of repair is normally performed on vintage
and older speakers where recone kits are no longer available.
The moving parts are extracted without damage and the voice-coil
is matched and replaced.
When matching a voice-coil, the following need to be considered:
material – phospher-bronze, aluminum, paper, Kapton – diameter
and height of the former, height of winding, wire material – aluminum,
copper, flat or round, number of layers – and impedance.
The voice-coil replacement process is time consuming, requires
skill and is expensive. However, if properly working vintage
speakers are important to you, then voice-coil replacement
is a good decision.
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Spider
Replacement
This repair is performed when the spider only has a tear (usually circular
around coil). The cone kit is carefully removed without damage and a
new spider is installed. Most often this repair is performed on vintage
and occasionally on pro speakers.
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Dust
Cap and Lead Wire Replacement
Dust Caps
The dust cap keeps dirt/dust from getting into the voice-coil gap. Also,
the dust cap can affect the sound of the speaker. For example, an aluminum
dust cap attached to the voice-coil former will add a substantial amount
of high frequency. We closely match the size and material (aluminum,
paper, felt, cloth, plastic, rubber etc.) of the replacement dust cap
to the original.
Lead Wires
When a speaker does not work or measure on a multi meter, but all parts
seem good and are moving freely, the speaker may only need lead wire
replacements and not a full recone. When you take your speakers to a
repair shop do not allow them to take a knife to your speaker (cut it
open) before proper testing has been completed. Otherwise, you will be
paying for a whole recone when the less expensive repair of lead wire
replacement was all that was needed. However, it is possible, through
arcing, that the voice-coil is damaged below the spider where the winding
separates from the coil and runs up the former. In this case a full recone
may be necessary.
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Diaphragm
Repair and Replacement
Sometimes a compression driver diaphragm or dome tweeter diaphragm can
be repaired if the wire on the coil is not burnt or has not come unwound.
This repair, when possible, can save a lot of money, especially for compression
diaphragms.
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Cross-over
Work
When all speakers in a cabinet are functioning properly when hooked
up individually, but not working when hooked up through the terminals,
there is usually a cross-over or terminal problem. Cross-overs are mainly
made up of resistors, capacitors, inductors, L-pads, wiring and sometimes
circuit boards. We have all these parts on-hand and, because we also
have many years of design experience, can repair most cross-over problems.
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Speaker
Replacement Parts
For one reason or another, a speaker repair may not be possible. In
this case, replacing the entire speaker part would be the only alternative.
We can provide an original (or a very close match) replacement speaker
(sub, woofer, mid or tweeter).
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